Katsumoto Inc. (Katsumoto) manufactures and sells collectible swords. Katsumoto currently operates at 80% of its 15,000-unit capacity based on direct labour hours. Katsumoto’s current customers are extremely loyal sword enthusiasts who come to Katsumoto for its large selection and high quality. Per-unit cost information for the swords currently produced is as follows:
Direct materials |
$35 |
Direct labour (0.5 hours) |
13 |
Manufacturing overhead |
25 |
Packaging and selling expenses * |
14 |
* Packing and selling expenses include variable selling expenses of $8 per sword.
Variable overhead is applied to each product at a rate of $12 per direct labour hour. Swords currently sell for $120 each.
Katsumoto has been approached by a third party, Algren Corp., with a request to produce 5,000 swords that Algren Corp. will purchase for $125 per sword. These swords will require an adjustment to the manufacturing process that will cost $10,500 and will NOT have any future benefit to Katsumoto. Furthermore, direct labour will increase to 0.75 hours per sword. All other costs would remain the same for this order.
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