"All industrial facilities have a network of piping that carries
water or other liquids. According to a U.S. Department of Energy
study, 16% of a typical facility's electricity costs are for its
pumping systems. Suppose that you are considering a pumping
facility having 11,000 ft to carry 550 gpm of water continuously to
storage tank. The general equation for estimating annual pumping
costs is
Cost($)= [(Friction factor)(Pipe length in ft)(Number of
hours)($/kWh)(Flow in gpm)^3]/[1705*(Combined pump and motor
efficiency)(Pipe inner diameter in inches)^5]
where the friction factor is 0.0058. The electricity cost is
$0.06/kWh, the pumping system operates for 7,770 hours annually,
and the combined pump and motor efficiency is 0.7. The price for
11,000 feet of steel pipe is $11,000 per inch of the inner
diameter. Determine the optimal size of the pipe's inner diameter
in inches by minimizing the annual equivalent cost. Assume that the
pumping operation will last 18 years, the salvage value of the pipe
is 8% of the initial investment, and a discount rate of 12%."
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