A saturated solution of potassium chloride at 90 °C containing 700 kg potassium chloride is cooled to 20 °C in an open tank by circulation of water. The cooling water enters the tank at 15 °C through a jacket and leaves at 25 °C. The solubility of potassium chloride is 53.9 and 34.2 gm/100ml of water at 90 and 20 °C respectively, The average specific heat and density of the solution are 0.48 cal/g.°C and 1.2 g/cm', respectively. Assuming the overall heat transfer coefficient kcal/(hr)(m)(°C), determine (i) the capacity of the tank, (ii) the weight of crystals obtained, and (iii) the cooling surface of the tank. to be 120
i)
Saturated solution of KCl is present at 90°C
Mass of KCl present = 700 Kg
Solubility of KCl at 90°C = 53.9 g/100 ml water
1 ml = 1 g water
Weight fraction of KCl in solution at 90°C = (53.9/(53.9+100) ) = 0.35022
Mass of solution present at 90°C in tank = (700/0.35022) = 1998.7436 Kg
Density of solution = 1.2 g/ml = 1200 Kg/m3
Volume of solution = volume of tank = (1998.7436/1200) = 1.6656 m3
ii)
Solubility of KCl at 20°C = 34.2 g/100 ml water
Weight fraction of KCl in solution at 20°C = (34.2/(34.2+100) )= 0.25484
F - feed solution at 90°C
C- crystals formed
L- solution at 20°C
Doing material balance we get
1998.857 = C + L
Doing KCl balance we get
1998.857(0.35022) = C(1) + L(0.25484)
Solving both equations we get
C = 255.852 Kg
L = 1743.004 Kg
Weight of crystals (C) = 255.852 Kg
iii)
Q = FCp(90-20) + C(latent heat of fusion)
Cp - 0.48 Kcal/Kg°C
From handbook latent heat of fusion of KCl = 31.307 KJ/Kg = 7.489 Kcal/Kg
Q = 1998.857(0 . 48) (90-20) +(255.852) (7.489)
Q =69077.871 Kcal
U = 120 Kcal/h m2°C
∆T(water) = 25-15 = 10°C
Q = UA(∆T)lmtd
For 1 h, Q = 69077.871 Kcal/h
∆T lmtd =( ∆T1 - ∆T2) /ln(∆T1/∆T2)
∆T1 = 90-15 = 75
∆T2 = 25-20= 5
∆T lmtd = (75-5) /ln(75/5) = 25.84°C
69077.871 = 120 (A) (25.84)
A = 22.27 m2
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