Aspen Plastics produces plastic bottles to customer order. The quality inspector randomly selects four bottles from the bottle machine and measures the outside diameter of the bottle neck, a critical quality dimension that determines whether the bottle cap will fit properly. The dimensions (in.) from the last six samples are
Bottle |
||||
Sample |
1 |
2 |
3 |
4 |
1 |
0.617 |
0.582 |
0.602 |
0.610 |
2 |
0.596 |
0.606 |
0.615 |
0.574 |
3 |
0.591 |
0.594 |
0.580 |
0.593 |
4 |
0.613 |
0.616 |
0.613 |
0.591 |
5 |
0.622 |
00.596 |
0.604 |
0.619 |
6 |
0.578 |
0.571 |
0.575 |
0.595 |
Factors for calculating three-sigma limits for the
x-chart
and R-chart
Size of Sample (n) |
Factor for UCL and LCL for x overbarx-chart (Upper A 2A2) |
Factor for LCL for R-Chart (Upper D 3D3) |
Factor for UCL for R-Chart (Upper D 4D4) |
2 |
1.880 |
0 |
3.267 |
3 |
1.023 |
0 |
2.575 |
4 |
0.729 |
0 |
2.282 |
5 |
0.577 |
0 |
2.115 |
6 |
0.483 |
0 |
2.004 |
7 |
0.419 |
0.076 |
1.924 |
8 |
0.373 |
0.136 |
1.864 |
9 |
0.337 |
0.184 |
1.816 |
10 |
0.308 |
0.223 |
1.777 |
Suppose that the specification for the bottle neck diameter is 0.600 ±0.050 in. and the population standard deviation is 0.011 in.
a. What is the process capability index?
The C pk is ___?____
Round to two decimal points.
# SAMPLE |
1 |
2 |
3 |
4 |
AVERAGE |
1 |
0.617 |
0.582 |
0.602 |
0.61 |
0.603 |
2 |
0.596 |
0.606 |
0.615 |
0.574 |
0.598 |
3 |
0.591 |
0.594 |
0.58 |
0.593 |
0.59 |
4 |
0.613 |
0.616 |
0.613 |
0.591 |
0.608 |
5 |
0.622 |
0.596 |
0.604 |
0.619 |
0.61 |
6 |
0.578 |
0.571 |
0.575 |
0.595 |
0.58 |
AVERAGE |
0.598 |
UPPER LIMIT = 0.65
LOWER LIMIT = 0.55
MEAN = 0.598
STDEV = 0.011
PROCESS CAPABILITY INDEX = MIN(UPPER LIMIT - MEAN / 3 * STDEV, MEAN - LOWER LIMIT / 3 * STDEV)
PROCESS CAPABILITY INDEX = MIN((0.65 - 0.598) / 3 * 0.011), (0.598 - 0.55) / 3 * 0.011)
PROCESS CAPABILITY INDEX = MIN(1.5758, 1.4545)
PROCESS CAPABILITY INDEX = 1.45
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