Question

Solve the MRP Item                         LLC    Leadtime      Lot Sizing Rule

Solve the MRP

Item                         LLC    Leadtime      Lot Sizing Rule

Skate

1

1

Lot for Lot

Lace

1

1

FOQ = 500

Box

1

2

FOQ = 500

Board

1

2

Lot for Lot

Wheel Assembly

2

1

FOQ = 800

Body

2

2

Lot for Lot

Axle

2

1

Lot for Lot

Hardware

2

3

FOQ = 1500

BOM                                                                         Draw Product Structures Here

Boxed Skates

      Skates (2)

            Body

            Axle (2)

            Hardware

            Wheel Assembly (2)

      Laces (2)

      Box

Skateboard

      Board

      Wheel Assembly (4)

      Axle (2)

      Hardware

On each transaction file, comment on

any action that should be taken.

            

MPS

1

2

3

4

5

6

7

8

9

Boxed Skates

90

90

90

Skateboards

200

100

100

   

   Skate           Leadtime = 1 Week              Lot for Lot      Safety Stock = 0

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand               150

Planned Order Release

  Laces                        Leadtime = 1 Week              FOQ = 500     Safety Stock = 50

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand               300

Planned Order Release

   Box              Leadtime = 2 Weeks             FOQ = 500     Safety Stock = 0

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand                15

Planned Order Release

  

MPS

1

2

3

4

5

6

7

8

9

Skates boxed

90

90

90

Skateboards

200

100

100

   Board                       Leadtime = 2 Weeks             Lot for Lot      Safety Stock = 0

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand               10

Planned Order Release

   Wheel Assembly    Leadtime = 1 Week              FOQ = 800     Safety Stock = 0

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand               500

Planned Order Release

   Body                        Leadtime = 2 Weeks             Lot for Lot      Safety Stock = 0

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand                10

Planned Order Release

MPS

1

2

3

4

5

6

7

8

9

Skates boxed

90

90

90

Skateboards

200

100

100

   Axle             Leadtime = 1 Week              Lot for Lot      Safety Stock = 0

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand               150

Planned Order Release

   Hardware    Leadtime = 3 Weeks             FOQ = 1500   Safety Stock = 150

1

2

3

4

5

6

7

8

9

Gross Requirements

Scheduled Receipts

On Hand              700

Planned Order Release

Homework Answers

Answer #1

The product structure tree is as follows

MRP schedule is calculated as under

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