Question

You are in charge of quality control for computer keyboards at Dell. You have data on...

You are in charge of quality control for computer keyboards at Dell. You have data on twenty-five batches of keyboards, tracking five types of keyboard defects: key brightness, scissor mechanics, dusting, dead connections, and stuck keys. These data are given in the table below. Complete in Excel.

1a. For each defect type, find the average number of defects per batch. So, you should have an average defect rate for displays, another for color, and so on.

1b. For each batch, find the total number of defects (the sum of all five types). So, you should have one number for batch 1, another for batch 2, and so on.

1c. Sort the five columns of defects by descending average defect rate. The lowest rate should be on the right.

1d. Sort the batches by descending total defects. The batch with the highest total should be at the top. This will not affect the column sorting from the part 3 above.

1e. Create a Pareto chart showing the average defect rate for each of the five defect types. This will be a column chart, in descending left-to-right order, with each column and the axes labeled

Defects

Batch

Key Brightness

Dead Connections

Dusting

Scissor Mechanics

Stuck Keys

1

4

1

1

0

2

2

2

2

0

0

3

3

3

5

2

1

1

4

3

0

0

2

2

5

3

0

1

2

3

6

2

0

2

0

1

7

3

3

1

2

2

8

1

1

0

0

2

9

0

1

0

3

0

10

2

1

2

1

0

11

2

3

1

3

2

12

1

1

2

2

0

13

1

2

4

0

0

14

2

1

0

1

0

15

1

2

2

2

4

16

0

1

1

3

1

17

1

2

0

0

1

18

3

3

0

2

2

19

1

0

3

0

3

20

2

1

2

0

0

21

1

3

0

3

0

22

2

3

0

0

2

23

1

2

1

3

6

24

0

3

2

0

0

25

2

4

2

1

0

Homework Answers

Answer #1

1a Mean defects per batch for

(a) Key brightness = 43/25 =1.72

(b) Dead connections =1.8

(c) Dusting =1.16

(d) Scissor mechanics =1.24

(e) Stuck keys =1.48

2.

Batch Key Brightness Dead Connections Dusting Scissor Mechanics Stuck Keys Sum Mean
1 4 1 1 0 2 8 1.6
2 2 2 0 0 3 7 1.4
3 3 5 2 1 1 12 2.4
4 3 0 0 2 2 7 1.4
5 3 0 1 2 3 9 1.8
6 2 0 2 0 1 5 1
7 3 3 1 2 2 11 2.2
8 1 1 0 0 2 4 0.8
9 0 1 0 3 0 4 0.8
10 2 1 2 1 0 6 1.2
11 2 3 1 3 2 11 2.2
12 1 1 2 2 0 6 1.2
13 1 2 4 0 0 7 1.4
14 2 1 0 1 0 4 0.8
15 1 2 2 2 4 11 2.2
16 0 1 1 3 1 6 1.2
17 1 2 0 0 1 4 0.8
18 3 3 0 2 2 10 2
19 1 0 3 0 3 7 1.4
20 2 1 2 0 0 5 1
21 1 3 0 3 0 7 1.4
22 2 3 0 0 2 7 1.4
23 1 2 1 3 6 13 2.6
24 0 3 2 0 0 5 1
25 2 4 2 1 0 9 1.8

1c

Batch Dusting Scissors M Stuck keys Key brightness Dead connections
1 1 0 2 4 1
2 0 0 3 2 2
3 2 1 1 3 5
4 0 2 2 3 0
5 1 2 3 3 0
6 2 0 1 2 0
7 1 2 2 3 3
8 0 0 2 1 1
9 0 3 0 0 1
10 2 1 0 2 1
11 1 3 2 2 3
12 2 2 0 1 1
13 4 0 0 1 2
14 0 1 0 2 1
15 2 2 4 1 2
16 1 3 1 0 1
17 0 0 1 1 2
18 0 2 2 3 3
19 3 0 3 1 0
20 2 0 0 2 1
21 0 3 0 1 3
22 0 0 2 2 3
23 1 3 6 1 2
24 2 0 0 0 3
25 2 1 0 2 4

1d

Batch Key Brightness Dead Connections Dusting Scissor Mechanics Stuck Keys Sum
23 1 2 1 3 6 13
3 3 5 2 1 1 12
7 3 3 1 2 2 11
11 2 3 1 3 2 11
15 1 2 2 2 4 11
18 3 3 0 2 2 10
5 3 0 1 2 3 9
25 2 4 2 1 0 9
1 4 1 1 0 2 8
2 2 2 0 0 3 7
4 3 0 0 2 2 7
13 1 2 4 0 0 7
19 1 0 3 0 3 7
21 1 3 0 3 0 7
22 2 3 0 0 2 7
10 2 1 2 1 0 6
12 1 1 2 2 0 6
16 0 1 1 3 1 6
6 2 0 2 0 1 5
20 2 1 2 0 0 5
24 0 3 2 0 0 5
8 1 1 0 0 2 4
9 0 1 0 3 0 4
14 2 1 0 1 0 4
17 1 2 0 0 1 4

Note: As per policies, I can answer first 4 parts of a question. Inconvenience is regretted.

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