Question

Sycamore Plastics (SP) is a manufacturer of polyethylene plastic pellets used as a raw material by...

Sycamore Plastics (SP) is a manufacturer of polyethylene plastic pellets used as a raw material by manufacturers of plastic goods around the U.S. SP currently operates four manufacturing centers in Philadelphia, PA; Atlanta, GA; St. Louis, MO; and Salt Lake City, UT. The plants have different capacities and production costs as indicated in the table below.

PLANT MAXIMUM CAPACITY
(× 100,000 LBS.)
PROD. COST
(PER 1,000 LBS.)
Philadelphia 7.7 $320.00
Atlanta 9.0 $270.00
St. Louis 12.0 $300.00
Salt Lake City 10.3 $245.00


     SP currently has six contract customers located in New York City; Birmingham, AL; Terre Haute, IN; Dallas, TX; Spokane, WA; and San Diego, CA. Transportation costs between the plants and various customers, as well as contracted demand from each customer, are shown in the table below.

TRANSPORT COSTS PER 1,000 LBS.
FROM/TO NYC BIRMINGHAM TERRE HAUTE DALLAS SPOKANE SAN DIEGO
Philadelphia $45 $52 $56 $62 $76 $81
Atlanta 55 42 58 59 78 78
St. Louis 57 60 50 54 63 66
Salt Lake City 72 71 67 57 56 56
Total Demand
(× 1,000 lbs.)
521 411 921 596 321 396


a. Create a solver model and find the optimal solution to help SP develop a distribution plan that will minimize costs to supply the customers’ demand. (Enter your answers in terms of cost per 1,000 lbs and shipment quantities per 1,000 lbs. Round your answers to the nearest whole number.)

CombinedCosts Per 1,000 lbs.
From/To NYC Birmingham Terre Haute Dallas Spokane San Diego
Philadelphia $ $ $ $ $ $
Atlanta
St. Louis
Salt Lake City
Solution (× 1,000 lbs.)
From/To NYC Birmingham Terre Haute Dallas Spokane San Diego
Philadelphia
Atlanta
St. Louis
Salt Lake City
Received
Total Costs
From/To NYC Birmingham Terre Haute Dallas Spokane San Diego
Philadelphia $ $ $ $ $ $
Atlanta
St. Louis
Salt Lake City
Total cost $

Homework Answers

Answer #1

The Total Expenses made to fulfill all the demand will be our objective cell and as we are required to minimize the expense, we will use the Min target button

The Total components supplied to each cities will be equal to the demand from each cities and this will become our first constraint

The Total components supplied from each plant will be limited by the production capacity and thus should be less than equal to the production capacity. This will become our second constraint.

The solver model is as shown (with formulas in the second screenshot)-

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