Ethanol is produced commercially by hydration of ethylene and
during this process a side reaction converts some the ethanol to
diethyl ether (DEE).
In one process, a fresh feed containing ethylene,
non-condensable inerts, and water are mixed with a recycle stream.
The combined stream is fed to the reactor and it contains 182
mol/min of ethylene. While the fresh feed contains 9 moles of
ethylene per mole of inerts, after mixing with recycle stream, the
mole ratio of inerts to ethylene changes to 0.23. The water to
ethylene mole ratio in the input to the reactor is 0.6. The single
pass conversion of ethylene in the reactor is 0.23 and the molar
selectivity of ethanol to ether is 14.
To recover the ethanol and DEE, the gaseous output from the
reactor is sent to a condenser. Here, 93% of the three species -
ethanol, DEE, and water - fed to the condenser are removed as a
liquid product stream. None of the ethylene and inerts leave in the
liquid. A second output from the condenser is the gas mixture and
this is split into a purge and the recycle that mixes with the
fresh feed.
Solve the material balance for the process and choose the
correct option below.
A/ ethylene in fresh feed is 66.7 mol/min
B/ ethanol in product leaving the condenser is 41.6
mol/min
C/ recycle to purge ratio is 3.95
D/ Two choices, A and B, are correct
E/ The three A-B-C choices are all correct