Question

Consider a manufacturing cell in company ABC that repairs defective computers. Computers arrive to the cell...

Consider a manufacturing cell in company ABC that repairs defective computers. Computers arrive to the cell and wait in a single queue to be processed on a first-come-first-serve basis by one repair operator who can only work on one computer at a time. Assume that the simulation begins at time 0 with a computer (Computer #1) already being processed (scheduled to be complete in 30 minutes) and another computer (computer #2) waiting in the queue (with a process time of 80 minutes). The time between the arrival of subsequent computers to the cell and their process time is as follows:

Minutes until Next Arrival

Required Minutes of Processing Time

Computer #3

120

130

Computer #4

60

55

Computer #5

45

110

Computer #6

190

30

Computer #7

160

15

Computer #8

45

80

Computer #9

90

60

Computer #10

70

100

For example, computer #3 will arrive at time 120 and require 130 minutes of service. Computer #4 will arrive at time 180 (120+60) and require 55 minutes of service.

Construct a simulation table and perform a simulation for completing the processing of all ten computers. The objective of the simulation is to determine the following statistics:

  1. Average time in the queue for a computer.
  2. The average time a computer is in the cell (waiting and being processed).
  3. The average number of computers in the system (waiting in the queue and in service), and,
  4. The utilization of the cell operator.

Homework Answers

Answer #1

1) Average time for a computer in queue =

time at which service of previous computer is completed - time at which current computer arrives

2) Average time a computer is in the cell = Average waiting time of computer in queue + processing time of it

3) Average number of computers in the system is 1

4) Utilization of cell operator = = 700 / 880 = 0.7954 or 79.54%

Computer number

Time at which computer arrives in queue

Time at which operator takes computer for repair

Average time of computer in queue Average time of computer in cell
1 0 0 0 30
2 0 30 30 110
3 120 120 0 130
4 180 250 70 125
5 225 305 80 190
6 415 415 0 30
7 575 575 0 15
8 620 620 0 80
9 710 710 0 60
10 780 780 0 100
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