Question

cycle Time Example Problem An order for Order Quantity of a product is processed on work...

cycle Time Example Problem

An order for Order Quantity of a product is processed on work centers A and B. The setup time on A is Work Centre A - Setup Time, and run time is Work Centre A - Run Time Per Piece. The setup time on B is Work Centre B - Setup Time, and the run time is Work Centre B - Run Time Per Piece. Wait time between the two operations is Wait time after Work Center A (Minutes). The move time between A and B is Move Time from A to B. Wait time after operation B is Wait Time after Work Center B (Minutes), and the move time into stores is Move Time from B to Stores. There is no queue at either workstation. Calculate the total manufacturing lead time for the order.Use the data on the spreadsheet to make your calculation. Note: Provide all answers as whole numbers.

Note: All fields above in bold are provided on the Excel spreadsheet.

Cycle Time Example Problem                              
Time (Minutes)                                
Work Centre A - Setup Time   32                             
Work Centre A - Run Time Per Piece   11                             
Wait time after Work Center A (Minutes)   182                             
Move Time from A to B   11                             
Work Centre B - Setup Time   39                             
Work Centre B - Run Time Per Piece   5                             
Wait Time after Work Center B (Minutes)   209                             
Move Time from B to Stores   19                             
                                 
Order Quantity   116                             
TOTAL CYCLE TIME (Minutes)

Homework Answers

Answer #1

total cycle time = process time+inspection time+move time+

wait time+ any other time during production.

In the case, the Total Cycle time=

total quantity = 116

In minutes

In minutes

work centre A

Setup time

32

32

Run time

116*11

1276

wait time

after A

182

182

move time

A to B

11

11

work centre B

Set up time

39

39

Run time

116*5

580

wait time

after B

209

209

move time

B to store

19

19

Total Cycle time =

2348

Know the answer?
Your Answer:

Post as a guest

Your Name:

What's your source?

Earn Coins

Coins can be redeemed for fabulous gifts.

Not the answer you're looking for?
Ask your own homework help question
Similar Questions
A work center at the Mechanical Lyold Company has 4 machines and each machine is operated...
A work center at the Mechanical Lyold Company has 4 machines and each machine is operated 8.5 hours a day, 6 days a week. Last week, the work center operated for a total 158 hours and produced 140 hours of work. b. The following three jobs (A, B & C) are scheduled for a work center. Determine the total time in standard hours required to execute the jobs at the work center. Job A; order quantity= 150; run time per...
5. a. Determine work station cycle time. Production time per day= 6 hours. Output per day...
5. a. Determine work station cycle time. Production time per day= 6 hours. Output per day = 600 toy trucks. C=    production time per day                output per day b. Create your own example using the workstation cycle time formula. Discuss the meaning and business implications of your results.
Kanban and takt time A work center uses kanban containers that hold 300 parts. To produce...
Kanban and takt time A work center uses kanban containers that hold 300 parts. To produce enough parts to fill the container, 90 minutes of setup plus run time are needed. Moving the container to the next work station, waiting time, processing time at the next work station, and return of the empty container takes 140 minutes. There is an overall demand rate of nine units per minute. a. Calculate the number of containers needed for the system. T is...
Lead Time Sound Tek Inc. manufactures electronic stereo equipment. The manufacturing process includes a printed circuit...
Lead Time Sound Tek Inc. manufactures electronic stereo equipment. The manufacturing process includes a printed circuit (PC) board assembly, final assembly, testing, and shipping. In the PC board assembly operation, a number of individuals are responsible for assembling electronic components into printed circuit boards. Each operator is responsible for soldering components according to a given set of instructions. Operators work on batches of 50 printed circuit boards. Each board requires 4 minutes of board assembly time. After each batch is...
Lead Time Sound Tek Inc. manufactures electronic stereo equipment. The manufacturing process includes printed circuit (PC)...
Lead Time Sound Tek Inc. manufactures electronic stereo equipment. The manufacturing process includes printed circuit (PC) board assembly, final assembly, testing, and shipping. In the PC board assembly operation, a number of individuals are responsible for assembling electronic components into printed circuit boards. Each operator is responsible for soldering components according to a given set of instructions. Operators work on batches of 50 printed circuit boards. Each board requires 4 minutes of board assembly time. After each batch is completed,...
Lead Time Audio Max Electronics Company manufactures electronic stereo equipment. The manufacturing process includes printed circuit...
Lead Time Audio Max Electronics Company manufactures electronic stereo equipment. The manufacturing process includes printed circuit (PC) board assembly, final assembly, testing, and shipping. In the PC board assembly operation, a number of individuals are responsible for assembling electronic components into printed circuit boards. Each operator is responsible for soldering components according to a given set of instructions. Operators work on batches of 50 printed circuit boards. Each board requires 4 minutes of assembly time. After each batch is completed,...
If stock-outs are allowed for the inventory in the previous problem and back-order costs are estimated...
If stock-outs are allowed for the inventory in the previous problem and back-order costs are estimated to be 2.00 per unit per year. The information from the previous problem, demand is constant, with a rate of 10,000 units per month, annual holding cost is believed to be .60 per shirt, ordering cost is 60.00 per order. 1. What is the optimal order quantity? 2. What is the cycle time? 3. What proportion of the times will there be positive inventory?...
There are seven tasks in an assembly line, from which a product with a relative stable...
There are seven tasks in an assembly line, from which a product with a relative stable demand is produced. The time needed for each task (in minutes) and the relationships among tasks are in the graph below (note that activity C is linked to activity D). The assembly line operates 8 hours a day. The daily customer demand for the product is 100 units. Please design/balance this assembly line, so that supply and demand would be matched the most efficiently...
There are seven tasks in an assembly line, from which a product with a relative stable...
There are seven tasks in an assembly line, from which a product with a relative stable demand is produced. The time needed for each task (in minutes) and the relationships among tasks are in the graph below (note that activity C is linked to activity D). The assembly line operates 8 hours a day. The daily customer demand for the product is 120 units. Please design/balance this assembly line, so that supply and demand would be matched the most efficiently...
Do the following crashing problem “from scratch” Develop the time reduction and cost per unit time...
Do the following crashing problem “from scratch” Develop the time reduction and cost per unit time columns in the table. Units: Time is in days, cost is in $. Activity Immediate predecessor(s) Time Cost Crash Time Crash Cost Time Reduction Cost to Crash A -- 10 5000 10 5000 B A 12 1200 11 1300 C A 11 3600 9 4800 D B 5 300 4 600 E C 8 1000 6 2000 F E 9 2400 7 5400 G...