Stage 1 ABC For Machine Shop: Assigning Costs to Activity
As the chief engineer of a small fabrication shop, Christine Ford
refers to herself as a “jack-of-all-trades.” When an order for a
new product comes in, Christine must do the following:
1. Design the product to meet customer requirements.
2. Prepare a bill of materials (a list of materials required to
produce the product).
3. Prepare an operations list (a sequential list of the steps
involved in manufacturing the product).
Each time the foundry manufactures a batch of the product,
Christine must perform these activities:
1. Schedule the job.
2. Supervise the setup of machines that will work on the job.
3. Inspect the first unit produced to verify that it meets
specifications.
Christine supervises the production employees who perform the actual work on individual units of product. She is also responsible for employee training, ensuring that production facilities are in proper operating condition, and attending professional meetings. Christine's estimates (in percent) of time spent on each of these activities last year are as follows:
Designing product | 12% |
Preparing bills of materials | 7% |
Preparing operations lists | 10% |
Scheduling jobs | 16% |
Supervising setups | 8% |
Inspecting first units | 6% |
Supervising production | 22% |
Training employees | 13% |
Maintaining facility | 4% |
Attending professional meetings | 2% |
100% |
Assuming Christine Ford’s salary is $85,000 per year, determine the dollar amount of her salary assigned to unit-, batch-, product-, and facility-level activities. (You may need to review Chapter 2 before answering this question.)
% of Time Spent on Activity | Assignment of Salary | |
---|---|---|
Unit level: | ||
AnswerAttending professional meetingsFacility maintenanceFirst unit inspectionPreparing bills of materialsPreparing operations listsSupervising productionSupervising setup | Answer % | |
Total | Answer % | $Answer |
Batch level: | ||
Job scheduling | Answer % | |
AnswerAttending professional meetingsFacility maintenancePreparing bills of materialsPreparing operations listsSupervising productionSupervising setup | Answer % | |
AnswerAttending professional meetingsFacility maintenanceFirst unit inspectionPreparing bills of materialsPreparing operations listsSupervising production | Answer % | |
Total | Answer % | Answer |
Product level: | ||
Product design | Answer % | |
AnswerAttending professional meetingsFacility maintenanceFirst unit inspectionPreparing bills of materialsSupervising productionSupervising setup | Answer % | |
AnswerAttending professional meetingsFacility maintenanceFirst unit inspectionPreparing operations listsSupervising productionSupervising setup | Answer % | |
Total | Answer % | Answer |
Facility level: | ||
Employee training | Answer % | |
AnswerFacility maintenanceFirst unit inspectionPreparing bills of materialsPreparing operations listsSupervising productionSupervising setup | Answer % | |
AnswerAttending professional meetingsFirst unit inspectionPreparing bills of materialsPreparing operations listsSupervising productionSupervising setup | Answer % | |
Total | Answer % | Answer |
Grand total | Answer % | $Answer |
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