Question

Portsmouth Company makes upholstered furniture. Its only variable cost is direct materials. The demand for the...

Portsmouth Company makes upholstered furniture. Its only variable cost is direct materials. The demand for the company's products far exceeds its manufacturing capacity. The bottleneck (or constriant) in the production process is upholstery labor-hours. Information concerning three of Portsmouth's upholstered chairs appears below:

Recliner Sofa Love Seat
Selling price per unit $ 1,244 $ 1,720 $ 1,400
Variable cost per unit $ 700 $ 1,200 $ 950
Upholstery labor-hours per unit 8 hours 13 hours 5 hours

Required:

1. Portsmouth is considering paying its upholstery laborers additional compensation to work overtime. Assuming that this extra time would be used to produce sofas, up to how much of an overtime premium per hour should the company be willing to pay to keep the upholstery shop open after normal working hours?

2. A small nearby upholstering company has offered to upholster furniture for Portsmouth at a price of $36 per hour. The management of Portsmouth is confident that this upholstering company’s work is high quality and their craftsmen can work as quickly as Portsmouth’s own craftsmen on the simpler upholstering jobs such as the Love Seat. How much additional contribution margin per hour can Portsmouth earn if it provides the raw materials to the nearby company and then hires it to upholster the Love Seats?

3. Should Portsmouth hire the nearby upholstering company?

Homework Answers

Answer #1
1
Sofas
Selling price per unit 1720
Less: Variable cost per unit 1200
Contribution margin per unit 520
Upholstery shop time required to produce one unit 13
Contribution margin per unit of the constrained resource 40
Maximum overtime premium per hour = $40
2
Love seat
Selling price per unit 1400
Less: Variable cost per unit 950
Contribution margin per unit 450
Upholstery shop time required to produce one unit 5
Contribution margin per unit of the constrained resource 90
Less: Additional cost per hour 36
Additional Contribution margin per hour 54
3
Yes, hire the nearby upholstering company
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