You oversee the production facility of CC Compounders Ltd. CC Compounders Ltd manufactures compound which is being used in various extrusion processes. You are preparing for a management meeting. One of the points on the agenda is the explanation of the variance between actual production cost and standard production cost and to decide on action plans to address the reasons for the variance.
The following is the standard cost per 1 ton of compound:
Per Unit |
Price |
Standard Cost per ton (R) |
|
Material: AC1032 Powder |
175kg |
R 3.75/kg |
656.25 |
Labour |
|||
Mixing Department |
1.5 Hours |
R125/hour |
187.50 |
Overheads: Overheads are allocated based on actual labour hours. |
175.00/hour |
262.50 |
|
Total standard cost per unit |
1,106.25 |
Budgeted fixed costs amounts to R175,000 per month.
The cost clerk provided you with the following actual information for the month.
Per Unit |
Price |
Total cost |
||
Material: AC1032 Powder |
185 |
R3.50/kg |
809,375 |
|
Labour |
2 |
R126.50/hour |
316,250 |
|
Overheads |
365,219 |
|||
Fixed Costs |
169,000 |
Production for the month was 1,250 units of compound.
Required:
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1) material variances: | ||
MPV= | (3.5 -3.75)*(809375/3.5) | 57812 F |
MQV= | (1250*175 - (809375/3.5))*3.75 | 46875 U |
2) labor variances: | ||
LRV= | (126.50 -125)*(316250/126.50) | 3750U |
LEV= | (1250*1.5 - (316250/126.50))*125 | 78125U |
3) Overhead variances: | ||
OHRV= | (146.09 -175)*(316250/126.50) | 72275F |
OHEV= | (1250*1.5 - (316250/126.50))*175 | 109375U |
4)FCV= | 169000 - 175000 | 6000F |
Part 2) | |||
The two most important areas for management to focus on: | |||
a) Labor components, both the rate and the usage | |||
b) Overhead components, both the rate and the usage of labor. | |||
This is because the Rate and Efficiency variances under both labor and overheads are Unfaourable. |
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