Question

Kindly, explaining is needed via solving it manually and in excel : Solve this Aggregate Planning...

Kindly, explaining is needed via solving it manually and in excel :

Solve this Aggregate Planning Problem by minimizing the cost of mathcing the capacity vaious options in various periods to the future demand?

Find inventory cost, regular time cost, overtime cosr and subcontract cost, and the total cost?

Sales Period

Mar

Apr

May

Demand

700

700

1100

Capacity:

Regular Time

700

700

700

OverTime

100

100

100

Subcontracting

200

200

100

Begening inventory is zero

0

Cost

Regular Time

$50

per tire  

OverTime

$60

per tire  

Subcontracting

$80

per tire  

Carrying Cost

$5

per tire per month

Answer

Demand

Supply From

Period 1 ( Mar)

Period 2 ( Apr)

Period 3 ( may)

Unused Capacity

( Dummy)

Beginning Inventory

0

Period 1

Regular Time

700

200

OverTime

Subcontracting

Period 2

Regular Time

OverTime

Subcontracting

Period 3

Regular Time

OverTime

Subcontracting

Total Demand

PERIOD 1

PERIOD 3

PERIOD 3

Inventoy Cost

Regular Time Cost

Overtime Cost

Subcontracting

Total

Homework Answers

Answer #1

Period 1

Period 2

Period 3

Excess Capacity

Row Total

Beginning inventory

0

0

0

0

0

Period 1 reg time

700

0

300

0

1000

Period 1 overtime

0

0

0

100

100

Period 1 subcontracting

0

0

0

200

200

Period 2 reg time

0

700

0

0

700

Period 2 overtime

0

0

0

100

100

Period 2 subcontracting

0

0

0

200

200

Period 3 reg time

0

0

700

0

700

Period 3 overtime

0

0

100

0

100

Period 3 subcontracting

0

0

0

100

100

Column Total

700

700

1100

700

3200

* Inventory Carring Cost = 300* (5+5)

= 3000

* Regular Cost = 700*50+300*50+700*50+700*50

= 1,20,000

* Overtime Cost = 100 *60

= 6000

* Subcontracting Cost = 0   

Total Cost = 3000+1,20,000 +6000+ 0

=1,29,000

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