Kindly, explaining is needed via solving it manually and in excel :
Solve this Aggregate Planning Problem by minimizing the cost of mathcing the capacity vaious options in various periods to the future demand?
Find inventory cost, regular time cost, overtime cosr and subcontract cost, and the total cost?
Sales Period |
|||
Mar |
Apr |
May |
|
Demand |
700 |
700 |
1100 |
Capacity: |
|||
Regular Time |
700 |
700 |
700 |
OverTime |
100 |
100 |
100 |
Subcontracting |
200 |
200 |
100 |
Begening inventory is zero |
0 |
Cost |
||
Regular Time |
$50 |
per tire |
OverTime |
$60 |
per tire |
Subcontracting |
$80 |
per tire |
Carrying Cost |
$5 |
per tire per month |
Answer
Demand |
||||||
Supply From |
Period 1 ( Mar) |
Period 2 ( Apr) |
Period 3 ( may) |
Unused Capacity ( Dummy) |
||
Beginning Inventory |
0 |
|||||
Period 1 |
Regular Time |
700 |
200 |
|||
OverTime |
||||||
Subcontracting |
||||||
Period 2 |
Regular Time |
|||||
OverTime |
||||||
Subcontracting |
||||||
Period 3 |
Regular Time |
|||||
OverTime |
||||||
Subcontracting |
||||||
Total Demand |
PERIOD 1 |
PERIOD 3 |
PERIOD 3 |
|
Inventoy Cost |
|||
Regular Time Cost |
|||
Overtime Cost |
|||
Subcontracting |
|||
Total |
Period 1 |
Period 2 |
Period 3 |
Excess Capacity |
Row Total |
|
Beginning inventory |
0 |
0 |
0 |
0 |
0 |
Period 1 reg time |
700 |
0 |
300 |
0 |
1000 |
Period 1 overtime |
0 |
0 |
0 |
100 |
100 |
Period 1 subcontracting |
0 |
0 |
0 |
200 |
200 |
Period 2 reg time |
0 |
700 |
0 |
0 |
700 |
Period 2 overtime |
0 |
0 |
0 |
100 |
100 |
Period 2 subcontracting |
0 |
0 |
0 |
200 |
200 |
Period 3 reg time |
0 |
0 |
700 |
0 |
700 |
Period 3 overtime |
0 |
0 |
100 |
0 |
100 |
Period 3 subcontracting |
0 |
0 |
0 |
100 |
100 |
Column Total |
700 |
700 |
1100 |
700 |
3200 |
* Inventory Carring Cost = 300* (5+5)
= 3000
* Regular Cost = 700*50+300*50+700*50+700*50
= 1,20,000
* Overtime Cost = 100 *60
= 6000
* Subcontracting Cost = 0
Total Cost = 3000+1,20,000 +6000+ 0
=1,29,000
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