Two-Stage ABC for Manufacturing
Columbus Foundry, a large manufacturer of heavy equipment
components, has determined the following activity cost pools and
cost driver levels for the year:
Activity cost pool | Activity cost | Activity cost driver |
---|---|---|
Machine setup | $600,000 | 12,000 setup hours |
Material handling | 180,000 | 2,000 tons of materials |
Machine operation | 500,000 | 10,000 machine hours |
The following data are for the production of single batches of two products, C23 Cams and U2 Shafts:
C23 Cams | U2 Shafts | |
---|---|---|
Units produced | 500 | 200 |
Machine hours | 5 | 5 |
Direct labor hours | 400 | 500 |
Direct labor cost | $5,000 | $10,000 |
Direct materials cost | $30,000 | $20,000 |
Tons of materials | 12.5 | 8 |
Setup hours | 4 | 5 |
Determine the unit costs of C23 Cams and U2 Shafts using
ABC.
C23 Cams $Answer
U2 Shafts $Answer
Solution:
Computation of Activity rates | |||
Cost Pool | Cost assigned | Total activity level | Activity rate |
Machine setup | $6,00,000 | 12000 | $50.00 |
Material handling | $1,80,000 | 2000 | $90.00 |
Machine operation | $5,00,000 | 10000 | $50.00 |
Computation of Overhead assigned to products | ||||||
C23 Cams | U2 Shafts | |||||
Activity cost pool | Activity level used | Activity rate | Cost assigned | Activity level used | Activity rate | Cost assigned |
Machine setup | 4 | 50.00 | $200 | 5 | 50.00 | $250 |
Material handling | 12.5 | 90.00 | $1,125 | 8 | 90.00 | $720 |
Machine operation | 5 | 50.00 | $250 | 5 | 50.00 | $250 |
Total Overhead cost assigned | $1,575 | $1,220 |
Computation of Unit costs | ||
C23 Cams | U2 Shafts | |
Direct Materials | $30,000 | $20,000 |
Direct labor | $5,000 | $10,000 |
Overhead Costs | $1,575 | $1,220 |
Total Costs | $36,575 | $31,220 |
/ Units produced | 500 | 200 |
Unit cost | $73.15 | $156.10 |
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