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Direct Materials, Direct Labor, and Factory Overhead Cost Variance Analysis
Mackinaw Inc. processes a base chemical into plastic. Standard costs and actual costs for direct materials, direct labor, and factory overhead incurred for the manufacture of 74,000 units of product were as follows:
Standard Costs | Actual Costs | ||
Direct materials | 185,000 lbs. at $5.20 | 183,200 lbs. at $5.10 | |
Direct labor | 18,500 hrs. at $16.90 | 18,930 hrs. at $17.30 | |
Factory overhead | Rates per direct labor hr., | ||
based on 100% of normal | |||
capacity of 19,310 direct | |||
labor hrs.: | |||
Variable cost, $3.00 | $54,950 variable cost | ||
Fixed cost, $4.70 | $90,757 fixed cost |
Each unit requires 0.25 hour of direct labor.
Required:
a. Determine the direct materials price variance, direct materials quantity variance, and total direct materials cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Direct Material Price Variance | $ | Favorable |
Direct Materials Quantity Variance | $ | Favorable |
Total Direct Materials Cost Variance | $ | Favorable |
b. Determine the direct labor rate variance, direct labor time variance, and total direct labor cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Direct Labor Rate Variance | $ | Unfavorable |
Direct Labor Time Variance | $ | Unfavorable |
Total Direct Labor Cost Variance | $ | Unfavorable |
c. Determine variable factory overhead controllable variance, the fixed factory overhead volume variance, and total factory overhead cost variance. Enter a favorable variance as a negative number using a minus sign and an unfavorable variance as a positive number.
Variable factory overhead controllable variance | $ | Favorable |
Fixed factory overhead volume variance | $ | Unfavorable |
Total factory overhead cost variance | $ | Unfavorable |
Direct material price variance = (SP*AQ) - (AP*AQ) =(5.2-5.1)*183200 = -18,320
DM quantity variance = (SP*SQ) - (SP*AQ) = 5.2 (185000-183200) = -9360
Total matl. Cost variance = - 9360-18320 = -27680
Labour rate variance = (SR*AH) - (AR*AH) = (16.9 - 17.3)*18930 = 7572
Labour time variance = (SR*SH) - (SR*AH) = (18500-18930)*16.9 = 7267
Labour cost variance = 7267+7572 = 14839
Variable OH variance = 54950- (19310*3) = -2980
Fixed OH variance = 90757 - (19310*4.7) = 0
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