Question

Quality Cost Report Evans Company had total sales of $2,100,000 for fiscal 20x5. The costs of...

Quality Cost Report

Evans Company had total sales of $2,100,000 for fiscal 20x5. The costs of quality-related activities are given below.

Returns/allowances $84,000
Design changes 115,500
Prototype inspection 6,300
Downtime 105,000
Quality circles 6,300
Packaging inspection 4,200
Field testing 6,300
Complaint adjustment 157,500

Required:

1. Prepare a quality cost report, classifying costs by category and expressing each category as a percentage of sales. Round percentages to one decimal place, when rounding is required. For example, 5.78% would be entered as "5.8".

Evans Company
Quality Cost Report
For the Year Ended 20x5
Quality Costs Total Percentage of Sales
Prevention costs:

Complaint adjustment

Design changes/Downtime/Field testing/Quality circles

Complaint adjustment/Design changes/Downtime/Field testing,Prototype inspection

$
$ %
Appraisal costs:

Design changes/Downtime/Field testing,Prototype inspection

Complaint adjustment/Design changes/Downtime/Packaging inspection/Prototype inspection

$
Internal failure costs:

Complaint adjustment/Design changes/Downtime/Packaging inspection/Prototype inspection

Complaint adjustment/Design changes/Downtime/Packaging inspection/Prototype inspection

$
External failure costs:

Design changes/Downtime/Field testing/Packaging inspection/Returns-allowance

Complaint adjustment/Design changes/Downtime/Packaging inspection/Prototype inspection

$
Total quality costs $ %

Homework Answers

Answer #1
Quality Costs Total Percentage of Sales
$ $ %
Prevention Costs
Quality Circles 6300 0.3
Field Testing 6300 0.3
12,600 0.6
Appraisal Costs
Packaging Inspection 4200 0.2
Prototype Inspection 6300 0.3
10,500 0.5
Internal Failure Costs
Design Changes 115,500 5.5
Downtime 105,000 5.0
220,500 10.5
External failure costs
Returns / Allowances 84,000 4.0
Complaint Adjustment 157,500 7.5
241,500 11.5
Total Quality Costs 485,100 28.1
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