Question

Management of Mittel Rhein AG of Köln, Germany, would like to reduce the amount of time...

Management of Mittel Rhein AG of Köln, Germany, would like to reduce the amount of time between when a customer places an order and when the order is shipped. For the first quarter of operations during the current year the following data were reported:


  Inspection time 0.6 days
  Wait time (from order to start of production) 16.8 days
  Process time 3.5 days
  Move time 0.6 days
  Queue time 3.9 days


Required:
1.

Compute the throughput time. (Round your answer to 1 decimal place.)

     

2.

Compute the manufacturing cycle efficiency (MCE) for the quarter. (Round your answer to the nearest whole percentage (i.e., 0.12 should be entered as 12).)

     

3.

What percentage of the throughput time was spent in non–value-added activities? (Round your answer to the nearest whole percentage (i.e., 0.12 should be entered as 12).)

     

4.

Compute the delivery cycle time. (Round your intermediate calculations and final answer to 1 decimal place.)

     

5.

If by using Lean Production all queue time during production is eliminated, what will be the new MCE? (Do not round intermediate calculations. Round your answer to the nearest whole percentage (i.e., 0.12 should be entered as 12).)

     

Homework Answers

Answer #1
1
Inspection time 0.6
Process time 3.5
Move time 0.6
Queue time 3.9
Throughput time 8.6 days
2
Process time 3.5
Divide by Throughput time 8.6
Manufacturing cycle efficiency (MCE) 41%
3
Non-value-added throughput time 59% =1-41%
4
Throughput time 8.6
Wait time 16.8
Delivery cycle time 25.4 days
5
New Manufacturing cycle efficiency 74% =3.5/(0.6+3.5+0.6)
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